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ZTM-C
ZONTAI
The ZTM-C series represents a highly engineered solution designed specifically for the demanding requirements of modern flexible packaging, labeling, and converting facilities. This equipment excels in processing a vast array of substrates, including cellophane, PET, OPP, CPP, PE, PS, PVC, and specialized laminated films. Beyond standard polymers, it effortlessly handles complex materials such as computer security labels, electronic component packaging, optical materials, foil rolls, and various paper substrates. By integrating advanced tension control and precision slitting mechanisms, this equipment empowers converting lines to achieve flawless edge profiles and consistent roll density. This directly reduces material waste and elevates output consistency for food, electronics, and daily chemical packaging applications. The robust, heavy-duty cast iron frame effectively absorbs and minimizes vibration, translating to a remarkably smooth, quiet operation even at peak production speeds. Operators will immediately notice the tactile precision of the controls and the solid, unyielding stability of the machine structure during continuous shifts, ensuring reliable performance in demanding industrial environments.
Engineered for maximum productivity, this equipment achieves a continuous working speed of up to 600m/min without compromising on accuracy. The driving force behind this performance is a premium Germany-brand servo motor control system. This setup delivers immediate response times and precise torque application, ensuring that sensitive films are handled with the utmost care. This prevents stretching, wrinkling, or micro-tears during rapid acceleration and deceleration phases. The auditory feedback of the motors is a low, consistent hum, indicative of the precise engineering and balanced rotation.
The unwinding station utilizes a heavy-duty hydraulic loading shaftless type mechanism. This allows operators to load massive jumbo rolls swiftly and safely, significantly reducing manual labor and changeover times. Paired with this is an auto close-loop tension system. This intelligent network constantly monitors and adjusts the web tension in real-time, maintaining absolute stability across the entire roll diameter. An integrated high-precision EPC (Edge Position Control) system guarantees that the material edge remains perfectly aligned, minimizing trim waste and ensuring the final wound rolls possess a visually perfect, flush edge.
On the rewinding end, the machine employs pneumatic friction shafts managed by an automatic air pressure system. This specific configuration allows for individual tension adjustments across multiple slit rolls on the same shaft, accommodating slight variations in material thickness across the web profile. This ensures a perfectly flat, uniform rewind surface with consistent hardness from the core to the outer diameter. Operators can seamlessly switch between razor blades for thin films and rotary circular knives for thicker substrates or foils, offering unmatched versatility for diverse production runs.
Imported Electrical Architecture: Equipped with industry-leading imported brands for the web guide, main motors, PLC, and pneumatic valves, ensuring long-term reliability and minimal maintenance downtime.
Interactive Interface: The intuitive PLC touch screen provides operators with visual diagnostics, recipe storage, and precise control over all mechanical parameters, making complex adjustments straightforward.
Optional Upgrades: Facilities can customize their setup with optional trim waste blowers, infrared paper core positioning systems, and automatic finished roll push-off devices to further streamline the workflow and reduce operator fatigue.
The following specifications outline the core operational capacities and physical dimensions of the equipment. Every metric, from the 1300mm or 1600mm jumbo roll width capacity to the precise ≤0.1mm EPC tolerance, has been rigorously tested to meet stringent international manufacturing standards. Understanding these parameters is crucial for integrating the machine into your existing floor plan and workflow. Please review the detailed data sheet below to ensure compatibility with your facility's specific production requirements, power availability, and material handling capabilities.
Jumbo roll width | 1300mm/1600mm |
Diameter of roll | Ø1000mm |
Diameter of rewinding | Ø600mm |
Inner diameter of paper core | 3'(optional:6'') |
Slitting speed | 10-600m/min |
Tolerance of EPC | ≤0.1mm |
Min.width of produce | 50mm |
Total power | 30KW |
Weight | 6500Kg |
overall dimension (L X W X H) | 2200mm x 4500mm x 1840mm |
Understanding the critical nature of continuous production, we back this equipment with comprehensive technical support and rigorous quality control protocols. Before leaving the manufacturing floor, every unit undergoes strict CE and ISO standard inspections, testing all moving parts, tension algorithms, and safety sensors under simulated operational loads. This meticulous attention to detail ensures that the machine functions flawlessly from the moment it is powered on.
To guarantee that the 6500Kg heavy machinery arrives at your facility in pristine condition, we utilize heavy-duty, moisture-proof wooden cases and reinforced pallets. This export-standard packaging is specifically engineered to withstand the rigors of long-distance ocean freight and complex logistics handling, protecting sensitive electronic components from ambient humidity, salt air during sea transit, and mechanical shock. The solid timber construction provides a reassuringly sturdy enclosure that forklift operators can handle with confidence.
Our commitment extends far beyond the point of delivery. We provide detailed remote or on-site installation guidance, comprehensive operational training for your technical staff, and highly responsive troubleshooting support. This structured onboarding process ensures that your team can confidently operate the machinery, interpret the touch-screen diagnostics, perform routine maintenance, and maximize output efficiency, thereby extending the operational lifespan of your investment and ensuring your production lines run without interruption.
