 |
| Quantity: | |
|---|---|
FB
ZONTAI
The Edge Trimming Machine is a highly specialized auxiliary unit engineered to operate in perfect synchronization with various film slitting and rewinding equipment. During the high-speed conversion of flexible materials, managing continuous edge waste is a persistent challenge that can disrupt workflow. This dedicated unit continuously captures, precisely trims, and tightly rewinds the edge offcuts generated by the primary slitter. By automating the extraction of these thin, easily tangled strips, it actively prevents material buildup on the factory floor, significantly reducing operational hazards and maintaining a pristine, standardized production environment.
The resulting tightly wound waste rolls are substantially easier to handle, store, transport, and recycle, effectively transforming a chaotic, space-consuming byproduct into a neatly managed resource. Its compact, modular frame is specifically designed for seamless integration into existing facility layouts, allowing for straightforward installation without requiring extensive modifications to your primary production line. This strategic approach not only elevates the overall cleanliness of the workspace but also drastically reduces the need for manual intervention. Operators can remain focused on monitoring the output of the main slitting process rather than frequently stopping to clear away accumulated edge waste, thereby maximizing overall operational efficiency.
Width of rewinder | 300mm |
Diameter of rewinder | Ø400mm |
Diameter of paper core | 3''or 76mm |
Speed | 10-500m/min |
Total power | 1.5KW |
Dimension | 1260mmX900mmX900mm |
Weight | 240kgs |
To guarantee consistent, reliable performance under continuous, high-frequency industrial operation, this edge rewinding unit is constructed using strictly selected, internationally recognized core components. The core drive system utilizes a dependable main motor paired with an advanced KEWO inverter, allowing operators to execute precise, stepless speed adjustments ranging from 10 to 500 meters per minute. This intelligent frequency control system ensures the trimming and rewinding speed perfectly matches the output rate of the primary slitting machine, virtually eliminating tension fluctuations that could otherwise cause material snapping or web breaks.
For superior mechanical stability and longevity, the rotational system incorporates premium NSK bearings sourced from Japan. These high-grade bearings dramatically reduce mechanical friction, minimize heat generation, and keep operational noise to an absolute minimum, even when the machine is running at its maximum designed speed. Furthermore, the integration of Taiwan-sourced AIRTAC pneumatic components provides highly responsive and exact pressure control for the winding shaft mechanism. By harmonizing these proven electrical, mechanical, and pneumatic elements, the equipment delivers exceptional durability and dimensional accuracy. This rigorous approach to component selection significantly reduces the frequency of routine maintenance interventions, extends the overall lifecycle of the machine, and provides operators with a smooth, highly responsive, and predictable control experience day after day.
Main motor | LICHAO(CHINA) |
Inverter | KEWO(CHINA) |
Pneumatic parts | AIRTAC(TAIWAN) |
Bearing | NSK(JAPAN) |
Vibrating device | CHINA |
Rewind shaft | CHINA |
Low-voltage electrical appliances | CHINA |
Button and switch | CHINA |
Implementing an automated edge rewinding strategy has a direct and measurable impact on operational efficiency. By synchronously collecting edge trims exactly as they are separated from the main web, this system completely prevents the contamination or physical damage of finished film rolls. The precise tension control mechanism ensures that even the thinnest, most fragile film edges are wound tightly without snapping. This maximizes the volume of waste material that can be successfully recovered and processed for recycling. This streamlined material recovery workflow lowers overall material loss, reduces disposal costs, and actively supports leaner manufacturing practices across the facility.
Designed with functional adaptability in mind, this equipment effortlessly handles a wide spectrum of material thicknesses, widths, and structural compositions. It is extensively utilized across multiple demanding sectors, including flexible packaging manufacturing, where thin polyethylene (PE) or polypropylene (PP) films require exceptionally delicate handling. Additionally, it serves the specialized requirements of the medical consumables sector, automotive interior material processing, and the production of heavy-duty construction and agricultural films. Whether dealing with rigid composite substrates or highly elastic polymer blends, the machine's easily adjustable tension and speed settings accommodate the specific physical properties of the material being processed.
Integrating new machinery into an active, high-volume production schedule requires reliable, expert backing. We deliver a comprehensive, end-to-end support structure designed to ensure continuous operational uptime. From detailed remote or on-site installation guidance to full production line synchronization testing, our technical team assists operators in achieving optimal equipment settings right from the start. Long-term warranty coverage on critical components—such as the inverter, motor, and pneumatic cylinders—provides absolute peace of mind, ensuring that your facility maintains peak productivity with minimal risk of unexpected downtime or operational bottlenecks.
