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Engineered for uncompromising precision and continuous, heavy-duty operation, the ZTM-C Optical Film Slitting Rewinding Machine stands as a foundational asset for modern industrial converting facilities. When powered on, the equipment delivers a steady, low-vibration hum—a direct result of its massive 6500Kg solid steel frame construction that actively dampens resonance during high-speed runs. This machinery is specifically designed to transform large, bulky master rolls into perfectly wound, narrower commercial rolls without compromising the delicate surface integrity of the materials.
Our advanced slitting technology applies seamlessly to a vast spectrum of flexible substrates. It effortlessly slits and rewinds delicate cellophane, PET, OPP, CPP, PE, PS, and PVC films with surgical precision. Beyond standard plastics, the system expertly handles computer security labels, electronic component backing, sensitive optical materials, foil rolls, and complex laminated films. Whether processing standard paper rolls or specialized printed films of various materials, the web glides smoothly over the polished guide rollers. This frictionless movement ensures a pristine, scratch-free surface on every finished roll, making it an indispensable solution for the flexible packaging, commercial printing, electronics manufacturing, and optical material sectors.
The ZTM-C is equipped with sophisticated automation and control mechanisms designed to minimize manual operator intervention while maximizing output consistency. Every mechanical and electrical component is meticulously selected to ensure long-term reliability and exceptional finished roll quality.
High-Speed Production Capacity: Achieving a maximum working speed of 600m/min, this unit significantly accelerates production cycles. The steady acceleration prevents web breaks, allowing facilities to meet demanding volume requirements efficiently.
Precision Servo Control: Driven by premium Germany brand servo motors control, the system guarantees exact positioning and highly responsive speed adjustments. This reduces material waste during the critical start-up and deceleration phases.
Intelligent Web Guiding & Electronics: Utilizing good import brands of electric parts for webguide, motor, PLC, Valves etc., the machine offers an intuitive, high-resolution touchscreen interface. This automated control system simplifies complex slitting recipes, lowering the operational barrier and ensuring precise edge alignment.
Auto Close-Loop Tension System: The unwinder features an auto close-loop tension system for unwinder. By constantly monitoring and instantly adjusting the web tension via sensitive load cells, it prevents material stretching, wrinkling, or snapping, maintaining the optimal structural integrity of the film.
Effortless Material Loading: Featuring an unwinder hydraulic loading shaftless type mechanism, the equipment allows operators to lift massive jumbo rolls smoothly and safely from the floor level without physical strain or the need for overhead cranes.
Flawless Rewinding Mechanism: The rewinder uses pneumatic friction shafts combined with an automatic air pressure system for rewinder. This crucial feature compensates for minor thickness variations across the master roll. It ensures that individual slit rolls maintain independent, uniform tension, completely avoiding material overlapping or telescoping. The result is a tightly wound, perfectly flat-edged finished roll that feels solid and compact to the touch.
We understand that every production environment has unique operational demands. While the standard technical specifications are detailed in the table below, our engineering team offers highly flexible customization capabilities. Depending on your specific slitting requirements, we can adapt the machinery for various jumbo roll widths and provide optional core configurations to match your exact workflow, ensuring the equipment integrates flawlessly into your existing production line.
Jumbo roll width | 1300mm/1600mm |
Diameter of roll | Ø1000mm |
Diameter of rewinding | Ø600mm |
Inner diameter of paper core | 3'(optional:6'') |
Slitting speed | 10-600m/min |
Tolerance of EPC | ≤0.1mm |
Min.width of produce | 50mm |
Total power | 30KW |
Weight | 6500Kg |
overall dimension (L X W X H) | 2200mm x 4500mm x 1840mm |
Investing in heavy industrial converting machinery requires absolute confidence in both the equipment's durability and the manufacturer's expertise. We back every slitting rewinder with comprehensive support structures, ensuring your operations remain active, efficient, and profitable for decades.
Originating directly from our advanced manufacturing facility, every machine is subjected to a stringent, multi-stage quality control system. We hold authoritative international certifications, including SGS and CE, reflecting our commitment to global safety and performance standards. Before any equipment is cleared for dispatch, it undergoes exhaustive real-world running tests with actual film and paper materials. This ensures that every sensor, servo motor, and slitting blade performs flawlessly under continuous operational stress.
To guarantee that your precision investment arrives at your facility in pristine condition, we employ meticulous packaging protocols. The entire machine receives professional anti-rust treatments and moisture-barrier wrapping before being securely anchored within heavy-duty, fully enclosed wooden crates. This robust packaging strategy ensures absolute safety and zero structural degradation during long-distance ocean freight and complex international logistics.
Our commitment to your operational success extends far beyond the delivery dock. We provide extensive global technical support, including the option for our specialized engineers to visit your facility for complete installation, precise calibration, and hands-on operator training. Furthermore, we promise long-term warranty coverage and lifetime technical maintenance, ensuring you always have immediate access to expert guidance, spare parts, and rapid troubleshooting whenever required.
