 |
| Quantity: | |
|---|---|
In the demanding field of flexible material conversion, precision and consistency dictate operational success. The ZTM-C Thermal Jumbo Slitting Rewinding Machine is specifically engineered to process an extensive array of substrates with absolute dimensional accuracy. It expertly handles the slitting and rewinding of cellophane, PET, OPP, CPP, PE, PS, and PVC, while also accommodating specialized materials such as computer security labels, optical materials, foil rolls, laminated films, and various paper rolls. Designed for facilities that require continuous, high-volume output, this equipment excels in converting sensitive thermal paper for POS cash registers, ATM receipts, and medical ECG paper, meeting the strict requirements of diverse packaging and printing markets.
Constructed around a heavy-duty, solid steel frame, the machine delivers a grounded, entirely vibration-free operation, even when pushed to its maximum processing limits. Operators will immediately notice the tactile solidity of the industrial-grade chassis, which forms the foundation for long-term mechanical stability. Precision-machined aluminum rollers provide a smooth, whisper-quiet material flow, carefully guiding the web to prevent any surface scratches. This meticulous handling is especially crucial for thermal papers and optical films, where protecting sensitive coatings from friction damage and particulate contamination is paramount to the final product's integrity.
Achieving a remarkable maximum working speed of 600m/min, this equipment dramatically accelerates production cycles, allowing facilities to meet tight turnaround times without sacrificing accuracy. The drive system relies on premium Germany-brand servo motors, which guarantee precise torque delivery and exact speed synchronization across the entire web path. This advanced motor control continuously monitors and micro-adjusts the drive speed, ensuring minimal material stretching and maintaining a consistent roll density from the core to the outer diameter.
Material control begins at the unwinder, which is equipped with an auto close-loop tension system that works in perfect tandem with an automatic air pressure system on the rewinder. By integrating a highly responsive ultrasonic EPC (Edge Position Control) web guide, the machine maintains absolute edge alignment, correcting lateral shifts in milliseconds. This rigorous tension and tracking management prevents material distortion, ensuring perfectly flush rewound rolls and eliminating the risk of telescoping during high-speed runs.
Driven by a sophisticated PLC and an intuitive HMI touch screen, the machine minimizes manual intervention, substantially reducing labor costs and minimizing material waste caused by human error. The user-friendly interface provides real-time data on speed, tension, and roll diameter, allowing for quick operational adjustments. Furthermore, we utilize internationally recognized import brands for critical electrical parts, including the web guide sensors, motors, PLCs, and pneumatic valves. This commitment to premium components guarantees extreme reliability, lowering the risk of unexpected downtime and ensuring consistent daily performance.
The unwinder features a hydraulic loading shaftless type mechanism, allowing operators to lift and secure heavy jumbo rolls swiftly and safely without requiring overhead cranes. On the output side, the rewinder utilizes pneumatic friction shafts that automatically compensate for thickness variations across the web, maintaining independent tension for each slit roll. Coupled with high-precision cutting knives and an integrated dust extraction system, the machine delivers smooth, clean cuts. This efficient dust management actively protects thermal coatings from airborne particulate contamination, ensuring a pristine finish for end-users.
The following specifications detail the operational capacities, physical dimensions, and power requirements of the slitting rewinding equipment. Every parameter listed below has been meticulously engineered to support intensive, continuous manufacturing demands. From the substantial jumbo roll width capacity to the precise EPC tolerance levels, these specifications provide a clear understanding of the machine's capabilities, allowing facility managers to accurately plan production schedules and floor space allocation.
Jumbo roll width | 1300mm/1600mm |
Diameter of roll | Ø1000mm |
Diameter of rewinding | Ø600mm |
Inner diameter of paper core | 3'(optional:6'') |
Slitting speed | 10-600m/min |
Tolerance of EPC | ≤0.1mm |
Min.width of produce | 50mm |
Total power | 30KW |
Weight | 6500Kg |
overall dimension (L X W X H) | 2200mm x 4500mm x 1840mm |
Securing your machinery investment extends far beyond the initial purchase. We have established a comprehensive technical support network and rigorous packaging protocols to ensure your equipment arrives in pristine condition and operates flawlessly for the duration of its lifespan.
After-Sales & Technical Support: Every slitting rewinding machine is backed by a comprehensive 2-year warranty covering all major mechanical and electrical components. We dispatch experienced engineers globally to provide on-site installation, precise calibration, and hands-on operator training. Furthermore, our extensive international spare parts inventory guarantees rapid replacements, keeping your production lines moving without costly interruptions.
Packaging & Safe Transportation: To combat the harsh conditions of long-distance ocean freight, the machinery undergoes a meticulous, multi-stage packing process. All exposed metal surfaces receive a specialized anti-rust coating, followed by multiple tight layers of moisture-proof wrapping film to seal out humidity. The entire assembly is then firmly anchored within an export-grade standard wooden case, providing absolute protection against physical impacts, vibrations, and saline environments during global transit.
