 |
| Quantity: | |
|---|---|
ZTM-A
ZONTAI
The ZTM-A Semi Automatic Paper Slitting Machine is engineered to transform massive master rolls into perfectly wound, production-ready narrow slits with uncompromising precision. Weighing in at a substantial 3000 to 4500 kilograms, the heavy-duty cast iron frame absorbs all operational vibrations, ensuring a smooth, quiet hum even when running at its maximum capacity of 300 meters per minute. Operators will immediately notice the solid, tactile response of the industrial touch screen and the precise, fluid movement of the hydraulic lifting arms. Designed specifically for facilities processing materials between 40 and 500gsm, this equipment handles everything from delicate adhesive sticker paper to dense, heavy kraft paper without compromising edge integrity. By integrating advanced tension control and automated loading mechanisms, it directly addresses the common challenges of material waste and extended downtime during roll changeovers. This machine is not just a slitter; it is a comprehensive solution for optimizing packaging and printing workflows, delivering clean, dust-free edges and tightly wound finished rolls that meet the strictest industry standards.
1. Broad Material Compatibility: The machine is mainly used to slit stick paper, craff paper and other kinds of paper, specifically engineered to handle basis weights ranging from 40gsm up to 500gsm. Whether processing delicate adhesive labels, rigid cardboard, or specialty packaging substrates, the cutting mechanism delivers clean, dust-free edges, ensuring the finished rolls are immediately ready for downstream printing or converting processes.
2. Intelligent Centralized Control: Entire machine is controlled by PLC(3 vector motors), man-machine interface, touch screen operation. This intuitive setup allows operators to input parameters with a simple tap, minimizing human error. The synchronized three-motor system ensures instantaneous communication across all drive zones, providing a fluid, responsive operation that adapts to varying material thicknesses on the fly.
3. Precision Unwind Tension: Unwinding part adopts imported pneumatic brake control, the rolling diameter is automatically calculated by PLC, to achieve constant tension control. As the master roll depletes, the system continuously adjusts the braking force without manual intervention. This prevents material stretching, wrinkling, or web breaks, preserving the structural integrity of sensitive papers throughout the entire run.
4. Isolated Traction Zones: Traction control is driven by a vector variable frequency motor, to achieve constant linear velocity control, and effectively cut off interactant tension between rewind and unwind. By creating a stable buffer zone, this mechanism ensures that any fluctuations in the master roll do not transfer to the finishing end, guaranteeing perfectly flat and uniform slits regardless of the operating speed.
5. Flawless Rewind Execution: Rewinding part uses the vector frequency conversion motor, to drive magnetic powder clutch, realized by the PLC automatic cliameter counting auto tension control. This dynamic adjustment creates tightly wound, telescoping-free finished rolls. The precise torque application means even the most slippery coated papers are gripped securely, resulting in structurally sound rolls that stack safely for transport.
6. Ergonomic Hydraulic Loading: Unwinding parts adopts hydraulic auto loader, which can save much labour force and shorten time. Instead of relying on manual hoists or multiple operators to position heavy 1300mm master rolls, a single operator can smoothly lift and lock the material into place via a responsive lever. This dramatic reduction in physical strain significantly cuts down idle time between jobs.
7. Absolute Edge Accuracy: Auto meter presetting, EPC error correction device is positive to assure the accuracy. The Edge Position Control continuously monitors the web path, making micro-adjustments to the unwind stand to correct any telescoping in the raw material. Combined with precise length metering, facilities can eliminate overruns and edge trim waste, maximizing the yield from every single master roll.
8. Uncompromising Safety and Stability: The feature of machine is stability, secunlty, efficient.,etc. Built upon a massive chassis, it operates flawlessly at high speeds without structural resonance. Advanced safety protocols, including controlled startup buffering and anti-loosening stop functions, protect both the operator and the mechanical components, ensuring a secure, highly productive environment shift after shift.
Max. width of roller | 1000mm/ 1300mm/ 1600mm/ 2000mm |
Max. diameter of raw material | 1300mm |
Max. diameter of rewinding | 600-1000mm |
Speed of machine | 16-300m/min |
Total power | 22-37KW |
Overall dimensions | 3200x2500x1500mm |
Weight of machine | 3000KGS-4500KGS |
Understanding that every production facility operates with unique demands, this slitting equipment offers extensive modular upgrades to fit specific operational footprints and material requirements.
Premium Web Guiding: Option to integrate advanced imported correction systems, such as the German E+L EPC, for ultra-critical alignment on specialty substrates.
Flexible Width Configurations: While standard models cover maximum roller widths from 1000mm to 2000mm, custom chassis expansions up to 2100mm are available to accommodate oversized master rolls perfectly.
Investing in heavy-duty industrial machinery requires reliable, long-term backing. A complete technical support infrastructure is provided, encompassing detailed installation guidance, comprehensive operator training, and rapid-response troubleshooting. This ensures your operational team can confidently maximize the equipment's capabilities from day one, maintaining continuous, profitable production cycles with minimal maintenance interruptions.
