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The SEN-A1050/1350 represents a fundamental shift in flexible packaging production, engineered specifically to address modern industrial demands for environmental compliance and operational cost reduction. Walking past this equipment on the factory floor, operators immediately notice the distinct absence of solvent odors—a direct result of its advanced zero-VOC (Volatile Organic Compounds) emission profile. This ensures your production facility completely aligns with stringent global environmental regulations and strict food-grade packaging safety standards. Beyond regulatory compliance, the financial investment return is substantial. By eliminating the need for extensive drying tunnels, this solventless technology drastically reduces energy consumption. Coupled with a highly precise adhesive application mechanism that lowers overall coating costs, the machine saves massive amounts in annual operating expenses. Coated in a clean ivory white finish, the unit stands as a monumental physical presence, designed to deliver quiet, vibration-free operation even when pushed to its maximum lamination speeds.
1. Tension control system: Uses dancing roller systems with Japanese Fujikura low friction pneumatic cylinder control. This setup provides an incredibly fluid, responsive web handling experience. As the material moves through the rollers, the low-friction cylinders react instantly to minute changes in web tension, completely preventing delicate substrates from stretching or snapping during rapid acceleration phases.
2. Coating part gap system: The gap between the scraper roller and metering roller checks the initial coating amount; it is adjusted by a Japan brand ball reducer, and the adjust precision is ±0.001 mm (1 micron). Operators experience a distinct mechanical advantage here: after routine cleaning, the pointer will automatically get back to the original gap with a satisfying, precise click. Operators don't need to readjust the gap manually, which is much more convenient and saves valuable time during shift changes, ensuring consistent adhesive application from the very first meter.
3. Coating part, metering roller, and transfer rubber roller: Each use 1 servomotor + servo driver controlled. This synchronized, independent driving mechanism delivers absolute accuracy in coating amount control. It prevents adhesive pooling and ensures a consistently smooth, uniform spread across the entire web, virtually eliminating adhesive waste and ensuring a flawless optical finish.
4. Machine structure: We use 80mm thickness solid steel, bringing the total machine weight to 14-15 tons. This massive, strong machine body acts as a heavy dampening anchor to make sure more stable high-speed working. Every unit is manufactured to exacting international industrial standards and undergoes rigorous factory testing. At 500m/min, the chassis absorbs kinetic energy so effectively that a coin placed on the frame remains perfectly still, guaranteeing extreme stability during high-frequency, continuous production runs.
5. Unwinders and rewinder: Are all use shaftless type auto Loader, with 3 and 6 inch core adaptors. This configuration offers exceptional material compatibility. It perfectly adapts to PET, OPP, CPP, PE, PVC, cellophane, and delicate aluminum foil (ranging from 6 to 20 microns). The precise handling guarantees a flat, bubble-free lamination result across all these diverse substrates, preventing wrinkles even on the thinnest foil gauges.
1. Mono component glue machine: Tailored for specialized lamination tasks requiring specific adhesive properties, expanding the operational versatility of your line.
2. Corona treater device: Essential for modifying the surface tension of inert polymer films just before lamination, ensuring optimal adhesive anchoring and preventing long-term delamination.
3. Siemens Servo motor system / Allen-Bradley USA electric system for optional: We provide deep customization capabilities to match your facility's exact infrastructure. Whether your maintenance teams are trained on Siemens or Allen-Bradley architecture, we adapt the core electrical systems and specific functional modules to integrate flawlessly into your established production workflows.
Printing Material’s way | Left to right |
Mechanical Speed | 580m/min |
Max Laminating Speed | 500m/min |
(The maximum production speed will be affected by the quality and properties of the substrate and binder used) | |
Max coating width | 1050mm/1350mm |
Max roll width | 1050mm/1350mm |
Min roll width | 400mm |
Unwind paper core | 3’’=76mm and 6’’=152mm |
Rewind paper core | 3’’=76mm and 6’’=152mm |
Unwind tension range | 3--40kg(400N) |
Rewind tension range | 4--55kg(550N) |
Rewind tape tension setting range | 100%--60% |
Max roll weight | 1,000kg |
Coating range | 0.8-3g/㎡ |
Dimension | 5100x3600x2500MM |
Power | 53KW |
Weight | 14000KG/16000kgs |
Machine color | Ivory white |
Our solventless lamination technology is engineered to serve a wide spectrum of demanding sectors. It is extensively utilized across the flexible packaging industry, specifically catering to food preservation, medical supplies, daily chemical products, anti-static electronic packaging, and architectural decorative materials. The resulting laminated structures meet the rigorous barrier, hygiene, and durability requirements of these distinct fields, allowing producers to confidently expand their market reach.
To ensure your facility operates without interruption, we maintain a highly responsive global after-sales and technical support network. Plant managers and machine operators receive timely, professional online guidance and comprehensive on-site installation training directly from our engineering team. Furthermore, our complete spare parts supply chain guarantees that critical maintenance components are always available for swift dispatch. This comprehensive support structure safeguards your operations against unexpected downtime, ensuring continuous, profitable output year after year.
